Identify the signs, don’t wait for failure!

21 October, 2021

For optimal hydraulic system operation, the performance and durability of your pumps and motors is critical. Waiting for a breakdown can result in unplanned downtime and additional costs.

WHY ARE CAT® MOTORS AND PUMPS THE BEST CHOICE?

Genuine Cat pumps and motors offer high standards of quality and reliability. They are designed by Caterpillar to deliver optimum performance for Cat machines. Cat engines and pumps are made of very high quality materials to help provide strength, power, productivity and reliability. Make sure to keep an eye out for warning signs and repair indicators. The table below highlights some of the key repair indicators and possible causes. Keep an eye out for them or talk to your Cat dealer about the right service options. They ensure that customers always have the right parts and service solutions, customized for their equipment and operation. With their expertise in Cat components and their applications, your dealer can guide you in fine-tuning and optimizing your hydraulic pump and engine control settings. Their diagnostic services can identify problems and provide solutions. Many Cat dealers use specialized equipment, such as a test bench, to test and adjust pumps and motors, helping them to be more needed in their repair and replacement recommendations. This can reduce rework and keep your service and repair bills to a minimum. That is Aftermarket Smarts.

REPAIR INDICATORS: LEAKS

POSSIBLE CAUSES:

System pressure too high
Scored or bent cylinder rod
Failed or incorrect seals
Improperly torqued hose connection
Worn or damaged hoses, tubes and fittings
Missing guards

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REPAIR INDICATORS: EXCESSIVE CYLINDER DRIFT

POSSIBLE CAUSES:

Valve adjustment needed
Scored cylinder
Failed seal or seals
Scored valve
Contaminated oil

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REPAIR INDICATORS: SLOW CYCLE TIMES

POSSIBLE CAUSES:

Engine performance
Faulty valve
Low fluid level
Worn system components
Contaminated oil

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REPAIR INDICATORS: NOISY OPERATION

POSSIBLE CAUSES:

Engine performance
Low fluid level
Restriction in system
Aeration
Worn system components
Faulty relief valve

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REPAIR INDICATORS: SYSTEM OVERHEATING

POSSIBLE CAUSES:

Faulty oil cooler
Low fluid level
Plugged filter
Worn system components
Faulty relief valve
Wrong viscosity or contaminated oil
Restriction in system
Poor operator habits

ROBUST DESIGN. PRECISION CONTROL.

A. Higher-performing shaft seals
B. Uniquely-designed, robust seals
C. Better flushing & lubrication flows
D. Higher-capacity, durable bearings & bushings
E. High-performing, innovative seals & gaskets
F. Higher-grade swivel linkage & swash plate material
G. High-speed rotating groups
H. Optimised port plate timing
I. Unique solenoid control valve