Tips to Properly Use Machinery and Create Safe Workspaces

27 September, 2024

Proper use of heavy machinery—whether during building demolition or road reconstruction—is essential, as is creating safe work environments.

If not used correctly, machines can become highly dangerous. Below, we outline some tips for proper use and measures that can help reduce potential risks.

Familiarize Employees with Operator Manuals
 

Manufacturers are very transparent about safety procedures to avoid possible accidents.

It is important for all workers to read the operator's manual for the machine they are working with. These manuals contain safety tips, proper use instructions, and guidelines for periodic maintenance.

Stay Out of the Line of Fire
 

Around a machine, there is a "line of fire," or the area within its range of motion. For example, when we talk about the boom of an excavator, it can extend far beyond the cab, and as it rotates, the machine's line of fire increases.

It is essential to stay away from this zone to avoid injury, and operators and ground workers should be made aware of this.

Ensure Proper Braking and Locking
 

Once the engine is off, it’s important to set the parking brake and secure the machine with chocks.

Another way to secure heavy machinery is by lowering its attachments to ensure it doesn't move when not in use.

Proper Loading and Unloading Methods
 

When loading and unloading machines from trailers, consider the terrain to avoid sliding or tipping. Additionally, when descending loading ramps, it’s important to move into a clear area free of other machines, people, or obstacles.

Lockout/Tagout Procedures
 

Lockout and tagout procedures can affect both the machine and its accessories or elevated loads.

Making machines inoperative and practicing lockout/tagout procedures are essential. It’s also important to ensure the engine is off and parked to prevent unexpected startups and random releases of stored energy.

Use of Protective Equipment
 

An obvious but crucial tip is to always wear protective gear like helmets, seat belts, safety glasses, hearing protection, etc. If an accident occurs, this gear can help keep workers safe.

Additionally, using this equipment improves safety when navigating rough terrains.

Do Not Exit a Moving Machine
 

In line with the previous tip, to ensure worker safety at all times, the equipment must always be inspected before use.

Also, machines should never be left unattended, and operators should not exit the vehicle while it’s in motion. When getting on or off, it must be done correctly.

Auxiliary Equipment
 

When working with heavy machinery, aside from using correct lifting and handling techniques to avoid injuries, providing auxiliary equipment like forklifts, cranes, or lifting belts is essential.

Understand the Limits of Heavy Machinery
 

Do not exceed the machine’s capacity; understand its limitations, as this can be dangerous for any operator. Additionally, overloading the machine could damage the equipment.

Equipment Maintenance
 

Pay special attention to the condition of the equipment. For example, if the machine has tires or tracks, check their condition and replace them as necessary. Also, inspect and replace air, oil, and fuel filters as recommended by the manufacturer.

It is also important to store equipment in dry, safe places, protected from adverse environmental factors like rain or wind.

Machinery Monitoring
 

Keep an eye on the machine’s performance indicators, such as fuel consumption, noise or vibration levels, or operational efficiency. This allows for detecting issues that require attention.

Check the Work Environment
 

Before using the machinery, analyze the work area to identify possible risks, such as uneven terrain or other types of obstacles.

A safe work environment is essential for the correct and efficient use of machinery.

By following each of these tips, you can ensure the proper use of heavy machinery and create a safe space for all workers.

If you have any questions or are considering purchasing machinery, at CYCLICA we offer an extensive catalog with thousands of options to ensure your next project is a success.